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薄膜润滑 5

Cu(In 4

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Numerical simulation of liquid falling film on horizontal circular tubes

Fengdan SUN, Songlin XU, Yongchuan GAO

《化学科学与工程前沿（英文）》 2012年 第6卷 第3期   页码 322-328 doi: 10.1007/s11705-012-1296-z

摘要： The objective of this study is to investigate numerically the flow characteristics of falling film on horizontal circular tubes. Numerical simulations are performed using FLUENT for 2D configurations with one and two cylinders. The volume of fluid method is used to track the motion of liquid falling film and the gas-liquid interface. The effect of flow characteristics on heat and transfer coefficient may be remarkable, although it has been neglected in previous studies. The velocity distribution and the film thickness characteristics on the top tube, some special flow characteristics on the bottom tube, intertube flow modes and effect of liquid feeder height on flow characteristics have been studied. Our simulations indicate that 1) the velocity distributions of the upper and lower parts of the tube are not strictly symmetric and non-uniform, 2) the film thickness depends on flow rate and angular distributions, 3) the flow characteristics of the top tube are different from those of the bottom tube, 4) three principal and two intermediate transition modes are distinguished, and 5) the liquid feed height plays an important role on the formation of falling film. The numerical results are in a good agreement with the theoretical values by the Nusselt model and the reported results.

关键词： falling film     horizontal tube     flow characteristics     film thickness     liquid feeder height    

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薄膜润滑研究的回顾与展望

雒建斌,张朝辉,温诗铸

《中国工程科学》 2003年 第5卷 第7期   页码 84-89

摘要：

薄膜润滑是20世纪90年代以来广泛研究的新型润滑状态。它是界于弹流润滑和边界润滑之间的一种过渡润滑状态，有着自己独特的润滑规律。文章回顾了薄膜润滑的研究历史，包括薄膜润滑概念的提出、测试技术的发展、薄膜润滑的膜厚特性、润滑机理探索以及计算理论等方面的研究成果与主要进展。

关键词： 薄膜润滑     有序膜     膜厚测量     微结构    

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Eddy current measurement of the thickness of top Cu film of the multilayer interconnects in the integrated

Zilian QU,Yonggang MENG,Qian ZHAO

《机械工程前沿（英文）》 2015年 第10卷 第1期   页码 1-6 doi: 10.1007/s11465-015-0325-2

摘要：

This paper proposes a new eddy current method, named equivalent unit method (EUM), for the thickness measurement of the top copper film of multilayer interconnects in the chemical mechanical polishing (CMP) process, which is an important step in the integrated circuit (IC) manufacturing. The influence of the underneath circuit layers on the eddy current is modeled and treated as an equivalent film thickness. By subtracting this equivalent film component, the accuracy of the thickness measurement of the top copper layer with an eddy current sensor is improved and the absolute error is 3 nm for sampler measurement.

关键词： CMP     eddy current     multilayer wafer     Cu interconnects     equivalent unit    

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Dynamic analysis of free-surface thin film flows driven by gravity over undulated substrate

Zhaomiao LIU, Xin LIU, Guobin WANG, Hong LIAO,

《机械工程前沿（英文）》 2010年 第5卷 第2期   页码 219-225 doi: 10.1007/s11465-010-0010-4

摘要： This paper studies thin film flows with free surfaces driven by gravity through two types of undulated planes: periodically sinusoidal plane and triangle. The substrate plane is fixed and inclined to a certain angle and the flow with a free surface. Through finite element method (FEM), commenced from Navier-Stokes equations and continuity equation, the exact numerical results of free-surface film flows are obtained through discretization solution to finite equations in flowing areas. Based on the numerical calculations, the streamlines and wall shearing stress during the flowing process are visualized via post-proceeding, and the streamlines separation, the onset and evolution of vortex near the substrate boundary during the flow are also analyzed. The influences from the waviness of the substrate planes profile, height of the triangle plane, and change of the film height on film flow dynamics properties are shown.

关键词： waviness     triangle height     film thickness     streamlines separation     vortex    

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Effects of sheet thickness and material on the mechanical properties of flat clinched joint

Chao CHEN, Huiyang ZHANG, Shengdun ZHAO, Xiaoqiang REN

《机械工程前沿（英文）》 2021年 第16卷 第2期   页码 410-419 doi: 10.1007/s11465-020-0618-y

摘要： The flat clinching process is attracting a growing attention in the joining field of lightweight materials because it avoids the geometric protrusion that appears in the conventional clinching process. In this paper, the effects of sheet thickness and material on the mechanical properties of the clinched joint were studied. Al1060 and Al2024 sheets with 2 mm thickness were employed to develop the clinched joint by using different material configurations, and Al1060 sheets with 2.5- and 1.5-mm thicknesses were used to produce the clinched joint by using different thickness configurations. The clinched joints using various sheet configurations were sectioned, and dimensional analysis was conducted. Cross-tensile and shearing tests were carried out to analyze the mechanical properties of the clinched joint, including tensile strength, shearing strength, and absorbed energy. In addition, the failure modes of the clinched joints were discussed. Results indicated that the clinched joint with a stiff top sheet had increased static strength regardless of the test type. The clinched joint with a thick top sheet demonstrated lower static strength than the joint with a thick bottom sheet in the cross-tensile test. However, this result was reversed in the shearing tests. The flat clinching process has a great potential in joining dissimilar and various thickness materials.

关键词： clinched joint     flat clinching process     thickness configuration     material configuration     mechanical property    

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Lamellar thickness transition of melt-crystallized polybuten-1 tetragonal phase: configurational change

Motoi YAMASHITA

《化学科学与工程前沿（英文）》 2009年 第3卷 第1期   页码 26-32 doi: 10.1007/s11705-009-0002-2

摘要： Lamellar crystal thickness of isotactic polybutene-1 ( -PB1) have been investigated for crystallization in the melt over a wide range of crystallization temperature from 40°C to 90°C by small angle X-ray scattering experiments and density measurements. The crystal thickness demonstrates two linear dependences on inverse supercooling and a transition from one dependence to the other has been observed around = 65°C. Each of the two dependences obeys the nucleation theory in the high and low supercooling ranges, respectively. Chain folding free energy determined from the low supercooling range is larger than that determined from the high supercooling range. Possible mechanisms for the transition are discussed taking account of entropy of chain folding directions.

关键词： isotactic polybutene-1     tetragonal phase     crystal thickness     melt growth     chain folding     small angle X-ray scattering     nucleation theory     end surface free energy    

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Modeling of the minimum cutting thickness in micro cutting with consideration of the friction around

Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG

《机械工程前沿（英文）》 2020年 第15卷 第1期   页码 81-88 doi: 10.1007/s11465-019-0561-y

摘要： Friction modeling between the tool and the workpiece plays an important role in predicting the minimum cutting thickness during TC4 micro machining and finite element method (FEM) cutting simulation. In this study, a new three-region friction modeling is proposed to illustrate the material flow mechanism around the friction zone in micro cutting; estimate the stress distributions on the rake, edge, and clearance faces of the tool; and predict the stagnation point location and the minimum cutting thickness. The friction modeling is established by determining the distribution of normal and shear stress. Then, it is applied to calculate the stagnation point location on the edge face and predict the minimum cutting thickness. The stagnation point and the minimum cutting thickness are also observed and illustrated in the FEM simulation. Micro cutting experiments are conducted to validate the accuracy of the friction and the minimum cutting thickness modeling. Comparison results show that the proposed friction model illustrates the relationship between the normal and sheer stress on the tool surface, thereby validating the modeling method of the minimum cutting thickness in micro cutting.

关键词： tool friction     minimum cutting thickness     finite element method     tool edge radius     micro cutting    

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Numerical simulation of compaction parameters for sand-filled embankment using large thickness sand filling

Wentao WANG, Chongzhi TU, Rong LUO

《结构与土木工程前沿（英文）》 2018年 第12卷 第4期   页码 568-576 doi: 10.1007/s11709-017-0444-4

摘要： The study uses the finite element method to simulate a new technique of highway sand embankment filling in Jianghan Plain district, which can raise the thickness of sand-filled layer from 30 cm to 70 cm and can significantly shorten the construction period based on the guarantee of sand embankment construction quality. After simulating the three compacting proposals carried out on the field test, the study uses COMSOL software to research on the compacting effects of sand-filled layers in larger thicknesses by 22 ton vibratory roller alone, and then to investigate the steady compacting effect of 12 ton vibratory roller. The simulation results indicate that the sand-filled layer thickness of 70 cm is suitable for the new sand filling technique, and the sand-filled embankment project with tight construction period is suggested to choose the 12 ton vibration roller for steady compaction.

关键词： sand embankment     compaction in large thickness     numerical simulation     small size vibratory roller     steady compaction    

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Determining the optimum economic insulation thickness of double pipes buried in the soil for district

Fating LI, Pengfei JIE, Zhou FANG, Zhimei WEN

《能源前沿（英文）》 2021年 第15卷 第1期   页码 170-185 doi: 10.1007/s11708-020-0680-5

摘要： The insulation thickness (IT) of double pipes buried in the soil (DPBIS) for district heating (DH) systems was optimized to minimize the annual total cost of DPBIS for DH systems. An optimization model to obtain the optimum insulation thickness (OIT) and minimum annual total cost (MATC) of DPBIS for DH systems was established. The zero point theorem and fsolve function were used to solve the optimization model. Three types of heat sources, four operating strategies, three kinds of insulation materials, three buried depth (BD) values, and seven nominal pipe size (NPS) values were considered in the calculation of the OIT and MATC of DPBIS for DH systems, respectively. The optimization results for the above factors were compared. The results show that the OIT and MATC of DPBIS for DH systems can be obtained by using the optimization model. Sensitivity analysis was conducted to investigate the impact of some economic parameters, i.e., unit heating cost, insulation material price, interest rate, and insulation material lifetime, on optimization results. It is found out that the impact of sensitivity factors on the OIT and MATC of DPBIS for DH systems is different.

关键词： double pipes     optimization model     optimum insulation thickness     minimum annual total cost    

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Genome-wide association study of the backfat thickness trait in two pig populations

Dandan ZHU,Xiaolei LIU,Rothschild MAX,Zhiwu ZHANG,Shuhong ZHAO,Bin FAN

《农业科学与工程前沿（英文）》 2014年 第1卷 第2期   页码 91-95 doi: 10.15302/J-FASE-2014005

摘要： Backfat thickness is a good predictor of carcass lean content, an economically important trait, and a main breeding target in pig improvement. In this study, the candidate genes and genomic regions associated with the tenth rib backfat thickness trait were identified in two independent pig populations, using a genome-wide association study of porcine 60K SNP genotype data applying the compressed mixed linear model (CMLM) statistical method. For each population, 30 most significant single-nucleotide polymorphisms (SNPs) were selected and SNP annotation implemented using Build 10.2. In the first population, 25 significant SNPs were distributed on seven chromosomes, and SNPs on SSC1 and SSC7 showed great significance for fat deposition. The most significant SNP (ALGA0006623) was located on SSC1, upstream of the gene. In the second population, 27 significant SNPs were recognized by annotation, and 12 SNPs on SSC12 were related to fat deposition. Two haplotype blocks, M1GA0016251-MARC0075799 and ALGA0065251-MARC0014203-M1GA0016298-ALGA0065308, were detected in significant regions where the and genes were identified as contributing to fat metabolism. The results indicated that genetic mechanism regulating backfat thickness is complex, and that genome-wide associations can be affected by populations with different genetic backgrounds.

关键词： backfat thickness     SNP chip     genome-wide association study     compressed mixed linear model     pig    

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Time of flight improved thermally grown oxide thickness measurement with terahertz spectroscopy

《机械工程前沿（英文）》 2022年 第17卷 第4期 doi: 10.1007/s11465-022-0705-3

摘要： As a nondestructive testing technique, terahertz time-domain spectroscopy technology is commonly used to measure the thickness of ceramic coat in thermal barrier coatings (TBCs). However, the invisibility of ceramic/thermally grown oxide (TGO) reflective wave leads to the measurement failure of natural growth TGO whose thickness is below 10 μm in TBCs. To detect and monitor TGO in the emergence stage, a time of flight (TOF) improved TGO thickness measurement method is proposed. A simulative investigation on propagation characteristics of terahertz shows the linear relationship between TGO thickness and phase shift of feature wave. The accurate TOF increment could be acquired from wavelet soft threshold and cross-correlation function with negative effect reduction of environmental noise and system oscillation. Thus, the TGO thickness could be obtained efficiently from the TOF increment of the monitor area with different heating times. The averaged error of 1.61 μm in experimental results demonstrates the highly accurate and robust measurement of the proposed method, making it attractive for condition monitoring and life prediction of TBCs.

关键词： thermal barrier coatings     thermally grown oxide     terahertz spectroscopy     time of flight    

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Experiment and optimal design of a collection device for a residual plastic film baler

Qi NIU,Xuegeng CHEN,Chao JI,Jie WU

《农业科学与工程前沿（英文）》 2015年 第2卷 第4期   页码 347-354 doi: 10.15302/J-FASE-2015077

摘要： It is imperative to carry out research on residual plastic film collection technology to solve the serious problem of farmland pollution. The residual plastic film baler was designed as a package for film strip collection, cleaning and baling. The collection device is a core component of the baler. Response surface analysis was used in this study to optimize the structure and working parameters for improving the collection efficiency of residual film and the impurity of film package. The results show that the factors affecting the collection rate of residual film and the impurity of the film package are the speed ratio ( ) between the trash removal roller and eccentric collection mechanism, the number ( ) and the mounting angle ( ) of spring teeth in the same revolution plane. For the collection rate, the importance of the three factors are in the order, . Meanwhile, for the impurity, the importance of three factors are in the order, . When the speed ratio, the mounting angle and the number of spring teeth was set at 1.6°, 45°, and 8°, respectively, the collection rate of residual film was 88.9% and the impurity of residual film package was 14.2% for the baler.

关键词： residual film     collection device     collection rate of residual film     impurity of film package     optimization     baler    

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Optimizing environmental insulation thickness of buildings with CHP-based district heating system based

Yumei ZHANG, Pengfei JIE, Chunhua LIU, Jing LI

《能源前沿（英文）》 2022年 第16卷 第4期   页码 613-628 doi: 10.1007/s11708-020-0700-5

摘要： The increase of insulation thickness (IT) results in the decrease of the heat demand and heat medium temperature. A mathematical model on the optimum environmental insulation thickness (OEIT) for minimizing the annual total environmental impact was established based on the amount of energy and energy grade reduction. Besides, a case study was conducted based on a residential community with a combined heat and power (CHP)-based district heating system (DHS) in Tianjin, China. Moreover, the effect of IT on heat demand, heat medium temperature, exhaust heat, extracted heat, coal consumption, carbon dioxide (CO ) emissions and sulfur dioxide (SO ) emissions as well as the effect of three types of insulation materials (i.e., expanded polystyrene, rock wool and glass wool) on the OEIT and minimum annual total environmental impact were studied. The results reveal that the optimization model can be used to determine the OEIT. When the OEIT of expanded polystyrene, rock wool and glass wool is used, the annual total environmental impact can be reduced by 84.563%, 83.211%, and 86.104%, respectively. It can be found that glass wool is more beneficial to the environment compared with expanded polystyrene and rock wool.

关键词： optimum environmental insulation thickness     heat medium temperature     energy grade     extracted heat     exhaust heat    

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Thin-liquid-film evaporation at contact line

Hao WANG, Zhenai PAN, Zhao CHEN

《能源前沿（英文）》 2009年 第3卷 第2期   页码 141-151 doi: 10.1007/s11708-009-0020-2

摘要： When a liquid wets a solid wall, the extended meniscus near the contact line may be divided into three regions: a nonevaporating region, where the liquid is adsorbed on the wall; a transition region or thin-film region, where effects of long-range molecular forces (disjoining pressure) are felt; and an intrinsic meniscus region, where capillary forces dominate. The thin liquid film, with thickness from nanometers up to micrometers, covering the transition region and part of intrinsic meniscus, is gaining interest due to its high heat transfer rates. In this paper, a review was made of the researches on thin-liquid-film evaporation. The major characteristics of thin film, thin-film modeling based on continuum theory, simulations based on molecular dynamics, and thin-film profile and temperature measurements were summarized.

关键词： meniscus     thin film     contact line     disjoining pressure     evaporation    

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Surface-tailoring chlorine resistant materials and strategies for polyamide thin film composite reverse

《化学科学与工程前沿（英文）》 2022年 第16卷 第5期   页码 564-591 doi: 10.1007/s11705-021-2109-z

摘要： Polyamide thin film composite membranes have dominated current reverse osmosis market on account of their excellent separation performances compared to the integrally skinned counterparts. Despite their very promising separation performance, chlorine-induced degradation resulted from the susceptibility of polyamide toward chlorine attack has been regarded as the Achilles’s heel of polyamide thin film composite. The free chlorine species present during chlorine treatment can impair membrane performance through chlorination and depolymerization of the polyamide selective layer. From material point of view, a chemically stable membrane is crucial for the sustainable application of membrane separation process as it warrants a longer membrane lifespan and reduces the cost involved in membrane replacement. Various strategies, particularly those involved membrane material optimization and surface modifications, have been established to address this issue. This review discusses membrane degradation by free chlorine attack and its correlation with the surface chemistry of polyamide. The advancement in the development of chlorine resistant polyamide thin film composite membranes is reviewed based on the state-of-the-art surface modifications and tailoring approaches which include the in situ and post-fabrication membrane modifications using a broad range of functional materials. The challenges and future directions in this field are also highlighted.

关键词： reverse osmosis     polyamide     thin film composite membranes     chlorine resistance     surface modification    

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标题 作者 时间 类型 操作

Numerical simulation of liquid falling film on horizontal circular tubes

Fengdan SUN, Songlin XU, Yongchuan GAO

期刊论文

薄膜润滑研究的回顾与展望

雒建斌,张朝辉,温诗铸

期刊论文

Eddy current measurement of the thickness of top Cu film of the multilayer interconnects in the integrated

Zilian QU,Yonggang MENG,Qian ZHAO

期刊论文

Dynamic analysis of free-surface thin film flows driven by gravity over undulated substrate

Zhaomiao LIU, Xin LIU, Guobin WANG, Hong LIAO,

期刊论文

Effects of sheet thickness and material on the mechanical properties of flat clinched joint

Chao CHEN, Huiyang ZHANG, Shengdun ZHAO, Xiaoqiang REN

期刊论文

Lamellar thickness transition of melt-crystallized polybuten-1 tetragonal phase: configurational change

Motoi YAMASHITA

期刊论文

Modeling of the minimum cutting thickness in micro cutting with consideration of the friction around

Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG

期刊论文

Numerical simulation of compaction parameters for sand-filled embankment using large thickness sand filling

Wentao WANG, Chongzhi TU, Rong LUO

期刊论文

Determining the optimum economic insulation thickness of double pipes buried in the soil for district

Fating LI, Pengfei JIE, Zhou FANG, Zhimei WEN

期刊论文

Genome-wide association study of the backfat thickness trait in two pig populations

Dandan ZHU,Xiaolei LIU,Rothschild MAX,Zhiwu ZHANG,Shuhong ZHAO,Bin FAN

期刊论文

Time of flight improved thermally grown oxide thickness measurement with terahertz spectroscopy

期刊论文

Experiment and optimal design of a collection device for a residual plastic film baler

Qi NIU,Xuegeng CHEN,Chao JI,Jie WU

期刊论文

Optimizing environmental insulation thickness of buildings with CHP-based district heating system based

Yumei ZHANG, Pengfei JIE, Chunhua LIU, Jing LI

期刊论文

Thin-liquid-film evaporation at contact line

Hao WANG, Zhenai PAN, Zhao CHEN

期刊论文

Surface-tailoring chlorine resistant materials and strategies for polyamide thin film composite reverse

期刊论文